The making of the Magic Relay for Nero Electronics

Overview• Process

Receiving a working sample from the client. Understanding how it works.

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Looking at other relays on the market. All of them appear very complex, only a professional would be able to install them properly.

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Deciding to do away with screwdriver wire terminals, moving them out of the case on to the wires. Choosing the best solution.

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This gives us a chance to make the relay smaller.

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Suggesting different layout variants to the client and immediately coming up with related case designs.

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Getting the client’s approval for the layout and starting to work on the case. The case is made of two identical parts, inventing a clever lock to hold them together. Covering the connections with a silicon band.

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Printing a mock-up in real size. Molding the silicon piece and putting everything together. Comparing to the original version.

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Choosing the color solution. Printing graphics.

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